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“sublimation 100questions”is our technicist summed in the long time practise and get the appreaciation in the same profession.

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   As the society and technical development,image printing technical is not only belong to big factory,self-design,self-show personality photo art is get help form the sublimation come into the peoples life.from cloth to daily use,sublimation had become a fashion(ps:sublimatoin is a long time printing technical,they need to making plate and use sublimation ink silk printing or plastic printing on paper and then carry out the heat transfer.but nowadays heat transfer means use inkjet printer print image with  sublimation ink on sublimation paper and then  carry out the sublimation.this technical is develop in these recent few years)

Heat transfer is a special technical ,you can print the portrait.landscape or any images with heat transfer ink(sublimation ink)print on the color inkjet paper(or heat transfer/sublimation paper),or use normal ink print on glue film transfer paper,use heat transfer heating equipment heating to a certain temperature in few minute,and transfer the picture on ceramic(porcelain mug/plate/tile/plate etc),or glass,metal,plastic,textile etc material

Heat transfer is a new way to create the image product,it suit for the verious personality product and full color image printing.the principle is use inkjet printer or laser printer to print the digital image on the special heat transfer paper. And cover the image on the item u want to print.and then use high temperature transfer machine,set the right time and temperature ,press down the machine,so it finish.

But not all product can use heat transfer to print the image.it relate to the products high temperature resistance,smoothas the technical development.we can use heat transfer technical on the following product:cloth(Polyester/cotton Tshirt),cloth bag,cap,pillow,porcelain mug/plate/tile,mouse pad,coaster,handing calender,medal board,flag,metal bottle etc objects. We will use the newest heat transfer and other technical to create more and more product, from head to foot ,from wear to use to full fill your wish to be personality.heat transfer technical can devide into severl kinds. But the main kind is glue film transfer and sublimation transfer.

Making Process

1Normal textile transfer technical

Normal textile transfer technical is glue film transfer and sublimation transfer

1.Sublimation transfer:this technical is main use on polyester t-shirt and it is better for white color(the transfer part is white,but the other part can be color,such as color sleeve),the colorful Tshirt after the sublimation,the ink will fused with the color cloth,it will make the image color different, so we sugguest white color is better

2.Glue film transfer,this technical is use on  cotton t-shirt or dark color t-shirt, all colors can use glue film transfer, but it have colloid feel after being heat transfer

 

2Why the sublimation ink had to match with EPSON inkjet printer

Because the EPSON printer is piezoelectric printing,it control by computer and change the current of the printer head small piezoelectric ceramic piece.it create different pressure and the ink will spray different color shade.if other type such as canon printer belong to heat foam theory,it heat the ink and become high temperature high pressure ink column and print on paper

Piezoelectric printer only change the pressure of the machine but wont change the chemical quality of the sublimation ink ,so it widely used by sublimation business.but the heat foam printer will change the chemical qualtity of sublimation ink if it process high temprature and high pressure.then paper you print out cant carry out heat transfer or will color cast seriously.

 

3Ceramic/metal product transfer method

    Ceramic product should use heat transfer. In about 200 degree, sublimate the in on the product.but normal mug can transfer directly,should spray coating on it,then can carry out the heat transfer.

 

4How to use electric iron for heat transfer

  Because the electric iron have limite of heat productivity.so it can transfer the item bigger than A4 size(20*30cm).the electric iron had to be adjust and the bigger power the better

1-     adjust the iron suit for cotton fabric(170-190degree).heating untion the heat preservation indicator light brighten.

2-      Put the cloth on ironing board flatly,press several seconds on the print part for remove the moisture.

3-      Face down the image on the transfer part of the Tshirt, use hgh temperature resistance tape to stick the 4 corners of the Tshirt.

4-      Stick the high temperature sofe asbestos cloth on the Tshirt and level on ironing board with cramp

5-      Add a pressure,move the iron  on the transfer part reciprocating about 20-30s.

6-      Tear the transfer before it cool,or it will stick on the Tshirt

 

5Cotton fabric maintain  

1-glue film transfer Tshirt will had hand feeling,it become softer after you wash.

2-new transfer Tshirt dont wash with 2hours.you should wash the overturn the image inside .

3-dont rub the image when washing

4-dont use by the cleaner contain bleach.

5-wash by  warm water<40°C or cool water

6-try to avoid washing by washing machine

7-after washed dont unwatering by dryer.

8-dry by natural.dont wring the Tshirt, dont insolate the Tshirt under the sun

9-if the Tshirt need ironing,use midium temperature after dry,dont iron on the image directly

10-after iron dont put the Tshirt in small space.you can hanging or spread the Tshirt to keep the Tshirt smooth

 

6T-shirt heat transfer paper use method   

Light color Tshirt transfer paper(Suitable for the pigment ink print)

1. Reverse print the images on the rough surface with the pigment ink.cut the other spacing according your need.leave 1mm margin.

2.Set the temperature of the Roasting Picture Machine as 180degree centigrade,the timing is 20 seconds.

3.Adjust the pressure of the Roasting Picture Machine,connect the plug and turn on the power switch.

4.when the temperature reach the set point, Laid flat the light color cloth on the silica gel plate,put the printed image on the cloth where need to be heat transfer,(the image side face the cloth),and cover the high temperature insulating cloth,force down the Roasting Picture Machine.

5.When the time reach the set point,when you hear the buzzed , Withdraw the Roasting Picture Machine and move away the high temperature insulating paper.

6.Rive the body paper of the heat transfer on the cloth immedialety,the opration is over.

Dark color Tshirt transfer paper(Suitable for the pigment ink print)

1. Obverse print the images on the paper with the pigment ink.(no mirror image)cut the other spacing according your need.leave 1mm margin.

2.Tear the underside body paper,just keep the film that have image.

3.Set the temperature and timing of the Roasting Picture Machine(clam heat press machine,150 degree e,20 seconds)

4,Adjust the pressure of the Roasting Picture Machine,connect the plug and turn on the power switch.

5.when the temperature reach the set point, Laid flat the deep color cloth on the silica gel plate,put the film which you just rived on the cloth where need to be heat transfer,(the image side upwards,the no image side faces the cloth),and cover the silicon oil paper,and cover the  the high temperature insulating cloth at last,force down the Roasting Picture Machine.

6.When the time reach the set point,when you hear the buzzed ,Withdraw the Roasting Picture Machine and move away the high temperature insulating paper.


7About transfer time&temperature 

Usually speaking, temperature between 170-200degree can carry out transfer, transfer time can be effect by image size,coating.ink,transfer paper. Temperature,moisture.the higher temperature ,the shorter time. Time range is between 30-100s.attention:transfer paper and normal ink cant more than 40s.

    Beside.dont 100% believe the time&temperature blank,and dont believe your eyes totally(the temperature you see In machine is the sublimation practical temperature)temperature controller will have 1-2degree error.(I had ever test my body temperature is 39degree and the boiled water temperature is 102degree)

8PVC non-press card producing process

 

1.Use normal pigmental ink or dye ink to print the image on the frosted finish side of the transpraence card(if you want to make a two sides card ,you need to print two transprance cards,but when you typeset in the computer,you should align at the image or words of  both sides) .placed 5-10 minutes(or drying)

2.wait for the image and words of the print side ia totally dry,tear-out the resist film of the white card ,stick the frosted finish side with the white card and justify align.

3.turn on the laminating machine and set to 160degree,wait for heating-up.

4.when the laminating machine reach 160 degree,put the sticking white card and the transparence card into the laminating machine superheating.once is ok.

5.cut the card form half of width,insert into the Flushes card machine,press the screw on the right side of theFlushes card machine,and the card produce is finish,

6,the card desh out from theFlushes card machine,there is a exquisite resist film on the surface,if you want to see clearly ,you canrive the resist film.

Advantage

Colorful image,precision can be 2880*1440dpi,waterproof,high temperature resistance.

 

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Guangzhou Hontee Digital Technology Co.,ltd

Address:1 floor ,A building,7&8 Work community,Dalang ,Baiyun District ,Guangzhou,China

TEL:86-20-61117846         FAX:86-20-61117846     E-mail:sublimation_hontee@vip.126.com

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